Coffee paper cup forming solutions

Coffee drinks have diverse needs for paper cup structure, heat resistance and grip comfort depending on the temperature, capacity and drinking scenarios. We will recommend suitable paper weights and paper cup machines according to the size you provide.

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Applicable drinks and usage scenarios

-Coffeepaper cups are mainly used in the following occasions:

-Coffee shop chains (such as Starbucks, Costa, Luckin, etc.)

-Takeout and drink service

-Self-service coffee in hotels, airports, conference venues

-Self-service coffee machine, instant hot coffee in convenience store

Hot and cold drink types cover

-Hot drinks: American, latte, cappuccino, mocha, etc.

-Cold drinks: cold brew coffee, ice latte, ice American, etc.

Recommended Sizes & Paper Weight

Volume	Typical Use	Recommended Structure	Suggested Paper Weight (with PE coating)
4oz	Espresso, sample serving	Single-wall	210–230gsm (single PE)
8oz	Americano, dine-in latte	Single or Double-wall	Single: 230–260gsm (single PE) Outer sleeve: 250–280gsm (uncoated)
12oz	Latte, Cappuccino, iced coffee	Single or Double-wall	Single: 250–280gsm (single PE) Outer sleeve: 270–300gsm (uncoated)
16oz	Large-size or iced coffee	Single or Double-wall (recommended)	Single: 280–300gsm (double PE for iced drinks) Outer sleeve: 280–320gsm (uncoated)

Hot & Cold Beverage Recommendations

For Hot Coffee

-Single-layer paper cup: suitable for drinking scenarios with low temperature and short-term consumption
-Hollow double-layer paper cup: suitable for high-temperature drinks (such as lattes and mochas), the outer cup forms an air insulation layer, and the anti-scalding effect is better

It is recommended to use single-sided PE coating paper to maintain heat sealing and liquid barrier properties of the inner wall.

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For Iced Coffee

-Cold beverages cause condensation on the cup exterior
-Double PE coated paper is essential to prevent moisture penetration and cup softening
-Use higher grammage paper (≥280gsm) to maintain cup rigidity and improve grip

-For large volumes (≥16oz), enhance bottom strength to avoid leakage and deformation

Single-layer paper cup: simple structure, low cost and suitable beverage latte cappuccino. A single-layer paper cup is required to form a single-layer paper cup.

Hollow double-layer cup: The inner and outer cups are fitted, forming a heat insulation layer in the middle to enhance the anti-scalding and feel. It is suitable for beverage lattes, cappuccinos, iced coffee, etc. The molding method is made from paper cup machine + cup set machine connected to the wire

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Summary of suggestions

-It is recommended to use single PE coated paper to match the appropriate gram weight according to the capacity.
-Double PE coating paper must be used for cold drinks to avoid the penetration of condensate water and cause softening of the paper cup.
-The double-layer structure is more suitable for coffee products that require heat insulation and long-term drinking

-Paper weight is recommended to increase with the increase in capacity to ensure cup body stiffness and sealing performance

By scientifically configuring paper and structure, coffee paper cups can be widely adapted to various beverages and sales scenarios, improving user experience and product stability, and establishing a reliable foundation for the brand.

RECOMMENDED MACHINES